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Color sorter is a kind of important equipment to separate out impurities, foreign materials and inferior products, so as to improve product quality and increase production. During the operation of the Color sorter, the operating procedures should always be followed to ensure the safety and effectiveness of the operation. The following is a Color sorter operating procedures, detailing the steps and precautions for operation.

First, the preparation work before the operation of the Color sorter

1. check the appearance of the Color sorter and the machine device is intact, if any damage should be timely notification of maintenance personnel for repair.

2. make sure the power supply and other electrical equipment of the machine work normally to ensure the safety of operation.

3. clean the dust and debris inside and outside the machine to keep the operation environment tidy.

4. check whether the flow adjustment, vibration adjustment, wind pressure adjustment and other functions of the Color sorter are normal to ensure the normal operation of the equipment.

Second, the start-up operation procedure of the Color sorter

1. turn on the power switch of the Color sorter to ensure that the machine is connected to the power supply. 2. make sure that there is enough material in the bin.

2. make sure there are enough materials in the bin, and put the materials into the bin evenly.

3. Set the discharge speed of the bin and adjust it as needed. Generally, faster speed can increase the production efficiency and slower speed can improve the accuracy of Color sorting.

4. Turn on the switch of transport system and feeding system, so that the materials enter the vibrating screen smoothly.

5. Adjust the wind pressure and vibration frequency of the Color sorter according to the characteristics and requirements of the materials. Normally, the higher the wind pressure, the better the separation effect; the higher the vibration frequency, the higher the separation efficiency.

6. Turn on the camera and lighting system of the Color sorter to ensure normal work.

7. Set the parameters of the Color sorter, including Color, size, shape and other options, in order to sort the materials.

Third, the precautions in the operation of the Color sorter

1. in the operation process, we should always observe the operation of the Color sorter, especially the flow of materials and sorting effect. If abnormal situation is found, it should be stopped immediately for inspection and treatment. 2.

2. regularly check the working condition of the feeding system, vibrating screen, light source and camera and other parts of the Color sorter to ensure the normal operation of the equipment.

3. master the working principle and operation method of the Color sorter, and make adjustments according to the actual situation if necessary.

4. keep clean and hygienic during operation, try to avoid impurities, foreign objects and so on into the equipment, so as not to affect the sorting effect and equipment life.

5. It is strictly prohibited to adjust or change the parameters and settings of the Color sorter at will, so as not to affect the performance and working effect of the equipment.

Fourth, the Color sorter shutdown operation process

1. Close the power switch of the Color sorter and disconnect the power supply. 2.

2. close the switch of transport system and feeding system, stop the transport and feeding of materials.

3. clean and check the working area of the Color sorter, remove the residual materials and debris.

4. Switch off shakers, light sources and cameras to ensure equipment stops working properly.

5. Repair and maintain the Color sorter as needed to ensure the normal use of the equipment.

Fifth, the Color sorter safety precautions

1. in the process of operation, in strict accordance with the safety regulations for operation, prohibit untrained personnel to operate.

2. when using the Color sorter, keep alert to avoid fingers, clothes, hair, etc. being damaged by the machine.

3. avoid putting hazardous articles, flammable and explosive articles into the Color sorter to avoid causing accidents.

4. In case of power failure or other emergencies during operation, cut off the power supply immediately and take corresponding emergency measures.

5. prohibit the stacking of debris in the vicinity of the Color sorter, and keep the passageway free, so as not to affect the work and safety.

In short, the Color sorter is a complex device, the operation needs to follow certain operating procedures to ensure the safety and effectiveness of the equipment. By following the operating procedures, the maximum effectiveness of the Color sorter can be brought into play to improve product quality and increase production. At the same time, the operator should always be vigilant, pay attention to safety, to avoid accidents. - Sixth, Color sorter maintenance

1. In addition to the daily cleaning work, the Color sorter also needs to carry out regular maintenance to ensure the normal operation of the equipment and extend the service life.

2. Regularly check all parts of the Color sorter, such as transmission devices, electrical equipment, vibrating screen, etc., to ensure that it works properly, if any abnormalities in time for repair or replacement.

3. clean and replace the perishable parts of the Color sorter such as filter, transparent body, light source, etc. to ensure the normal working effect of the equipment.

4. check the electrical line and electrical equipment of the Color sorter to ensure its safety and reliability, if there is aging, short circuit and other problems, repair or replace them in time.

5. lubricate and maintain the Color sorter regularly to ensure the flexible operation and prolong the service life of the machine.

6. when the Color sorter is shut down, pay attention to store the equipment temporarily in a dry, ventilated place to prevent moisture or dust accumulation, which will affect the normal use of the equipment.

7. For the Color sorter which is not used for a long time, it is necessary to carry out the corresponding anti-rust and anti-dust treatment to ensure the normal use of the equipment.

Solutions to common problems

1. the Color sorting effect of the Color sorter is not good: it may be that the camera is not clean or the Color parameters are not set correctly, it should be cleaned and adjusted in time.

2. slow sorting speed of the Color sorter: it may be that the material feeding speed is too fast or the vibrating screen is blocked, the feeding speed should be adjusted and the vibrating screen should be cleaned up.

3. the Color sorter can not work properly: may be the power supply failure or electrical line short circuit, should check the power supply and line, and timely repair.

4. the sorting accuracy of the Color sorter is reduced: it may be that the brightness of the light source is not enough or the camera is not adjusted correctly, the brightness of the light source should be adjusted and the working status of the camera should be checked.

5. the selection range of the Color sorter is limited: it may be that the parameter setting is incorrect or the vibrating screen is improperly adjusted, the parameter should be reset and the vibrating screen should be adjusted.

Eight, the operator skills requirements

1. the operator should have certain basic mechanical and electrical knowledge, master the working principle and operation method of the Color sorter.

2. The operator should have good observation and judgement, and be able to set and adjust the correct parameters according to the characteristics and requirements of the materials.

3. the operator should have good coordination ability and emergency handling ability, able to respond quickly and take appropriate measures in unexpected situations.

4. the operator should have patience and careful working attitude, the maintenance of the equipment and operating procedures have a high demand.

5. The operator should also have teamwork spirit, be able to communicate and collaborate well with other personnel to ensure the normal operation of the Color sorter.

Summary:

Color sorter plays an important role in modern production, through reasonable operation and maintenance, can improve product quality, increase production, and save human and material resources. Operators in the use of Color sorter, should strictly abide by the operating procedures to ensure the safety and effectiveness of the operation. At the same time, it is important to understand the working principle and operation method of the Color sorter, master the skills to solve common problems, and have relevant skills and knowledge. Through these efforts, you can make better use of the Color sorter, improve production efficiency, improve product quality, and achieve a win-win situation in terms of economic and social benefits.